When it comes to deciding on a contract manufacturer to outsource your printed circuit board (PCB) assembly jobs, there are seven locations to contemplate when deciding upon the optimal PCB Assembly company:
1. Location: Choosing a contract manufacturer that is within a drivable distance from your organization offers you far more flexibility and agility to adapt to changing situations in particular when a deadline is imminent. A PCB assembly organization that is in your regional region also is extra hassle-free when web-site surveys have to have to be performed and when a shortage of components and components happens.
two. Functionality of Manufacturing Gear: The functionality of the manufacturing equipment of a PCB contract manufacturer is essential to their capacity to fulfill the contract’s specifications. Do they have new or obsolete equipment? Are the pick-and-spot machines, reflow ovens, and wave soldering equipment well maintained? Reviewing their upkeep logs can give you the self-assurance that the corporation is severe about quality. This builds trust in the organization partnership.
three. Assembly Employees Certifications: To assure the PCB contract assembler can full your production run on schedule requires not only effectively maintained equipment, but also a certified staff of assembly technicians. So, assessment the coaching and certification records of the assembly staff. Make certain they have obtained the technical credentials to enable them to carry out their assigned tasks. For those employees members who are not certified, check on their progress in the certification process.
four. Top quality Systems: Does the assembly organization have a good quality technique in location such as ISO 9001:2008? annular ring must be the minimum certification attained by the firm to make certain they can deliver a top quality product. If it has a further top quality method in location, is the enterprise at the moment certified by a licensed registrar? Finally, would the PCB assembly enterprise agree to invest in becoming certified to the identical excellent method as your corporation? By undertaking so, it means the firm is committed to a extended-term small business connection with you.
5. Shipping Deadlines: The ability to meet shipment deadlines is a essential metric for you to establish if a contract manufacturer has the capacity, personnel and sources to meet your business enterprise needs. When attainable, receive records from the PCB manufacturer concerning their capacity to meet deadlines. Obtain a detailed understanding of who is manufacturing the PCBs and where they are created.
six. Parts Procurement: Conduct a evaluation of their procurement division. Do they preserve an adequate in-house inventory? Are their vendors neighborhood, regional, or geographically diverse and what is the nature of these vendor relationships? Are the relationships close enough such that cost discounts can effortlessly be passed down to you? How does their procurement department deal with tough-to-fine or obsolete parts? Do they have procurement specialists who have experience in sourcing substitute components for obsolete parts? Can they take your schematics/drawings and create a Bill of Supplies with tiny or no assistance by you?
7. Expense Successful Pricing: Since labor rates differ, you need to get an itemized breakdown of the total cost of manufacturing. Verify what is integrated in the manufacturing costs. Then you must conduct a price comparison study to identify if their costs are commensurate with the market typical and their competitors. Guarantee you have and correct comparison of all charges and the bottomline value.
By using the 7-point checklist above, you can accurately decide no matter if a unique PCB Assembly Property is a great fit for your organization and PCB assembly needs.